If not I'll let you know. One of the signs that the air filter is the problem is that youll notice your engine start to run funny once it starts getting dirty. Red Hawk. A surprisingly common problem with gas-powered golf carts is that they fail to work in forward or reverse. No matter what the warning signal sounds like, however, you should always be able to hear it when youre in reverse. You will likely require a professional mechanic to go in and do the troubleshooting and diagnosis of the forward reverse switch issue on your Ezgo. Painting a golf cart with krylon fusion: How To Do It Right? First, turn on the ignition while looking for a reading on the smaller terminals. Console Plate, w/ Forward/Reverse Switch & Vertical State of Charge Meter, E-Z-Go PDS. Battery cables come in at #4 on our list of parts that our customers replace most often. The 9 Golf Cart Parts That Break or Need Replacement Most Often I can't move it. You have been warned. When your engine dies when you apply load but no gas on the pedal, this means that your idle speed is set too low. You don't have to presume, a wiring diagram will certainly reveal you exactly how to attach the cords. Drill a 2 1/16" hole in the dash panel for the BDI. After that, the diagnostics code beep will sound if there is a problem. When you are finished move the run/tow switch to tow. Remove them from the F/R switchboard and set aside. We encourage you to mark your wires before replacing your F and R switch. older type ez Go golf cart with forward/reverse shifter just Checking on the Run-Tow and the Forward-Reverse switch would be a smart start if your EZGO golf cart is unable to move forward or backward. To fix this problem, all you need to do is locate the air filter, and replace it with a new one. Try and get the cables replaced to check if the issue is resolved. Price and other details may vary based on product size and color. Is that cover right behind the F/R lever? A new solenoid would cost between $20-$100. Just joined and learning the ropes here so please forgive me for resurrecting this post. While there are slightly fewer components involved, there are still enough individual pieces that can malfunction. Check the low voltage setting, it should be less than your cart voltage. Also, once the connections on Ezgo age, they get corroded, leading to connectivity problems in the switch itself. At least I have lots of information about how to accomplish the task. Add to Cart. We need to attach these to your new F/R switch. When the Connections and wiring get loose, it tends to cause many problems with the golf carts electrical components. E-Z-GO Forward/Reverse Switches & Parts - Cart Parts USA The information on this website has not been verified for accuracy and should only be used for general information purposes only. Thus, changing the engine oil while strictly maintaining the quality and specifications, Read More Club Car Golf Cart Oil Type: Compatible Engine Oil For Club Car EnginesContinue, Have you ever wondered why your car battery is not functioning correctly? I then turn the switch to Reverse and hear a click and the buzzer goes off but when pressing the accelerator it still wont . The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). There are different scenarios for the Ezgo forward and reverse switch problem. Mounts in 94 -07 EZ-Go TXT/ Medalist lifted 4" or more. This repair process may require more than one component to be replaced.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-2','ezslot_8',110,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-2-0'); Since the same issue may arise when any of the mentioned parts go bad, lets hear the price of each part. For those using the DCS F/R switch here some things you may want to know: Regular cleaning and proper maintenance is the key to a long life for your EZGO F/R switch irrespective of the type of switch you have. Set the tow/run switch to run. Thanks. The lack of complicated gears and controls does make driving a golf cart a lot easier. You can take the forward and reverse switch apart and clean and lube the shaft. Is there a way to make it easier to turn? if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'betterplaygolf_com-medrectangle-3','ezslot_4',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');While you might own a gas golf cart, there are still a number of electrical components that can malfunction. EZGO Gas Golf Cart Won't Go Forward Or Reverse (Causes, Fixes) The float stuck in the empty position tricks your engine into thinking that gas is unavailable and it will shut down the engine. club car golf cart (gas engine) will not start | Hobbyist Forums I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. A problem with any of these things will cause a problem with the ignition. If you disable it it on certain carts, it will send an electric signal back to the speed controller or ECU and tell it not to run. However, golf carts Hi there. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. Ask a Specialist 1-800-401-2934 Live Chat. Electric EZ GO Marathon, Medalist, TXT and RXV. Wherever there isnt electricity is likely where the problem lies with your ignition switch. [The Ideal Way]. To calculate the overall star rating and percentage breakdown by star, we dont use a simple average. The forward/reverse switch is self-explanatory. Add to Cart. This is my first cart and I don't know a darn thing about it. How to Install EZGO Forward Reverse Switch? I have an EZGO 36V Golf Cart, probably early 2000s and maufacture code C299. Hence, heres a quick list of symptoms! If not, they are likely to vibrate when moving and this could lead to overheating and damage to your F/R switch and/or the cart as well. But I can't use the FWD-REV selector handle to do . Still on standby to pick-up the 4 wheeler. The reason for both of these issues is likely that the buzzer has gotten unplugged or disconnected. Also, waiting for call to go pick-up the 4 wheeler, so maintenance on the cart is waiting. Why Wont My Gas Golf Cart Work in Forward or Reverse? Any suggestions on how I should approach this problem? Delaying a fix could prove harmful to your cart, so act fast. Kevin's Golf Carts recommends safe practices when working with all tools, chemicals, lubricants, or any other tools or equipment seen or implied in this video. If the lever isnt broken, look at your cable where it switches gears in the transmission. 85 Ez Go Marathon 36 Volt Solenoid Wiring Diagram wiringall.com. EZGO Product ID: KEY-03. If the needle doesn't move, then the problem is not with the solenoid. If any of these connections to the forward reverse switches are loose, properly tighten them and clean the corroded connectors with lubricant spray. When I read your original post I thought you lubed the shaft in the forward and reverse switch but after re-reading I see you lubed the linkage. PDF INSTALLATION INSTRUCTIONS E-Z-GO Installation Notes - HPEVS EZGO Forward and Reverse Cam Assembly. This is true not only for your cart but also for all other machinery you own. (Replacing the F / R switch is on you tube) Reverse order for assembly? used wd-40 and per scotty backed off the nut on the fnr. Probably best that I open the switch and see what is going on in there. Thanks. On both newer electric and gas golf carts, theres almost always a warning buzzer or bell that sounds when you go into reverse mode. I actually have anti-seize compound. Ernie loves documenting interesting facts about golf. Radar Chart Example $42.95 $31.95. Youll need to replace your spark plug or plugs if theyre the problem causing your golf cart not to move. If nothing else works replace the manual FNR switch with a set of solenoids. And should consist of around 6 volt golf cart batteries. Each of these three electrical problems is fairly involved and you shouldnt attempt to do them yourself unless you have mechanical or electrical experience. Ensure all the cables are the same size. The buggy doesn't go when switches, cables, brackets, and other components go faulty. As your cart ages, however, your spark plugs are prone to rust, corroding, or simply giving out. If its stuck in the empty position, you might have a full tank of gas, but your golf cart wont realize it. Quick view. Rated at 400Amps of continuous power this kit is ideal for converting any Series drivetrain car up to and including our 500 amp Power Packages and FSIP 600 amp controllers. Thanks a lot. While removing them mark them with colors or positions (like 12 o clock, 3 o clock) so you dont make a mistake while installing the new switch. A pre-charged resistor is needed between the solenoid contacts to keep the controller charged. Its not overly difficult to replace a faulty spark plug and is a cheap way to rule out or find the solution to your problems. If you have gone through all of the items on this list, as a last resort, you will need to take the cart to the dealer to determine if the transmission has gone out. I checked the linkage between the handle and that switch and it's clear; lubricated it also. Add to Cart. Please try again. Heavy Duty Switches for. yuntugo Compatible with Forward and Reverse Switch Assembly EZGO TXT Electric Golf Carts Replace Part Number:70578-G01, MOSNAI Golf Cart Micro Switch Marathon 3 Terminal Micro Switch with Roller for EZGO TXT Gas (1983-94 pre) & Electric (1965-up) OEM 10606G1 10606-G1 10606G2 10606-G2 17928G1 17928-G1 31535G1 31535-G1, Roykaw Golf Cart Forward and Reverse Switch for Club Car DS 1996-Up 48 Volt OEM #101753005, Drive-up Club Car DS 48 Volt Forward Reverse Switch Assembly with Handle, Micro Switch for Golf Cart 1996-Up, munirater 40 Forward and Reverse Shift Cable Replacement for EZGO TXT Gas Golf Cart 1991-2001 25691 - G01, Automotive Authority 2 Terminal Micro Switch Speed Forward Reverse for Club Car Golf Cart 1980-up 1014808, Vital All-Terrain Forward Reverse FWD/REV F/R Switch 74323-G01, 74323G01 for EZGO Golf Cart Car, 10L0L Golf Cart Forward Switch Assembly Fits for 1996-2002 EZGO DCS Electric Vehicles OEM# 73194-G01, Golf Cart Forward Reverse Micro Switch 101979101 for Club Car DS Gas/Electric, 10L0L Golf Cart Key Console Switch Plate Multifunctional Panel for 2003+ EZGO TXT PDS Electric, Forward Reverse Switch Button & LED Digital Voltmeter & 12V Quick Charge 3.0 Dual USB Socket 3 in 1, CLUBRALLY Club Car DS Golf Cart 36 Volt Forward and Reverse Switch with Handle for 1983-up 1011997 101753003, DIYOLFALL Ignition Key Switch & Keys for EZGO RXV Electric 48V Golf Cart 2008-Up Replaces #605637609682611283, AUTOKAY 70578-G01 Heavy Duty Forward and Reverse Switch Assembly Fits for EZGO 1994 Up TXT Electric Golf Carts, RHOX 84-06 Club Car Golf Cart Forward Reverse F&R Switch 693, Vital All-Terrain Rocker Switch (Forward Reverse) for EZGO E-Z Go TXT PDS Golf Cart Car 2003-Up, CLUBRALLY Golf Cart Forward and Reverse Switch Assembly with Handle Fits Club Car DS, Repalces OEM 101753004, Drive-up Club Car 48V Forward Reverse Switch for 1996-Up Club Car Precedent PowerDrive Electric Golf Cart,Replaces OEM 101856001 101856002, Mamiko Forward Reverse Switch Compatible with Club Cart Precedent PowerDrive Electric Golf Cart Accessories, FWD REV Rocker Switch Plug and Play Replaces OEM# 101856001 101856002, Shunevade Forward and Reverse Switch Assembly for Golf Cart EZGO TXT 1994-2022 Replace 73036G1 70578G1, labwork Forward and Reverse Switch Replacement for Ezgo 36 Volt Marathon 1989-1994, Geggkake Club Car DS Forward and Reverse Switch and Handle Fits 1996-Up 48Volt Electric Golf Carts, OEM #101753005, YSMN Golf Cart Forward and Reverse Switch Assembly Replacement for EZGO TXT 1994-Up, DVPARTS Forward and Reverse Switch 73036G1 70578G1 Compatible with EZGO Golf Cart TXT 1994-up, Accelerator Micro Switch for Club car EZGO 1994-up 25861G01, 25861-G01,25861-G02, Caddy Shift Club CAR Golf Cart Shifter, Forward-Reverse Shift Lever, Handle, Knob, MaySpare 36 Volt ezgo Solenoid, EZGO Electric Golf Car Relay #70 Series Relay Replaces E-Z-Go Electric Golf Cart 27855G01, 11761G1, 27855G02, 31680G1, 3016, Automotive Replacement Electrical System Switches, Automotive Replacement Ignition Starter Switches. Get Notified First About Our Latest & Greatest, Sign Up For Our Newsletter And Get Notified First About Our Latest & If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one. As with your air filter, youll have some warning signs if your spark plugs are the problem. Looking for premium-quality forward and reverse switch assemblies for EZGO golf carts? The easiest way to test your EZGO FR switch is to check and confirm if the solenoid starts working when you start the golf cart. You might want to stick along if you dont want to miss the critical symptoms and fixes, as wed be discussing more than just troubleshooting. Many of us know the reason behind this particular issue, and many find it out when they open their cars engine trunk. It may not display this or other websites correctly. If this works, this means your cart is in working order. Part #: CP205972. But most likey the contacts on the cam need some dieletric grease. The 4ga wire was so hot I couldn't touch it for 20 minutes. Its easy to make a problem worse when trying to fix it if you dont know what youre doing. If your cart doesnt start up, the first thing you should check is the battery and the second thing is the ignition switch. The way to test this is to turn the golf cart off and place the ends of the electrical tester on different parts of the ignition switch. Same applies to my 07 workhorse, no detent for neutral. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Shop our wide selection of cart parts. What to do if your Golf Cart Battery Charger will not shut off. Because of how these batteries are designed, you can be assured that you can, Read More Club Car DS Battery Size | Everything You Need To KnowContinue, The Yamaha G29 is a robust golf cart which is pretty durable. The electric one requires deep-cycle batteries. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. The batteries are charged. Location: 40 miles of bad road S E of Phoenix. I use ChemPlex 710 on everything electrical and on low-stress surfaces to prevent corrosion. However, these carts may also have problems from time to time, such as an inability to move. Forward / Reverse lever very hard to turn Hence, looking into them indirectly fixes the issue.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-banner-1','ezslot_4',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); The electrical drive system should be around 36 or 48 Volt. After all, some additional skills are never harmful. EZGO Forward and Reverse Switch Assembly Fits Select Golf Cart Models. EZGO OEM Forward and Reverse Switch Assembly (1994-Up) Txt/Medalist Series Non-DCS/Pds Golf Carts - #70578G02 4.0 (45) $13099 Hi. Hence, its crucial to test the ignition switch with an ohmmeter. Let us know. There might be quite few causes to this problem; ranging from faulty ignition switches to loose connections and dysfunctional solenoids. The first thing you can do is to lift the seat and ensure the cables are. Studs on the motor get hot and may even melt. You can loosen the nut a little that holds the shaft in the forward and reverse switch and it should get easier to move. Things wear out. If damage occurs to the wiring or cable to the accelerator, your cart will struggle to move forward or backward. E-Z-Go TXT Forward/Reverse Switch Assembly 48V 14-UP. Not getting the best speed while in the forward position. Since the start, it has made a place for itself. Yes, loose connections on the motor circuit can damage components quickly. As this little beast has batteries in it you will have to keep, Read More How To Fix Club Car Charger Not Working?Continue, Club Car DS Battery Size | Everything You Need To Know, Everything you need to know about Yamaha G29 clutch upgrade, Club Car Golf Cart Oil Type: Compatible Engine Oil For Club Car Engines, EZGO Suspension Upgrade | Improve Your Cart Riding Performance, Alltrax NPX Troubleshooting Guide With Easy Solutions, Yamaha 48 Volt Charger Troubleshooting Guide With Easy Solutions, 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions, How To Fix Bad Boy Buggy Solenoid Problems [Easy Solution], How To Fix EZ Go RXV Motor Brake Problems [Easy Solution]. . Damaged wiring will sever the electrical connection necessary to operate and a stuck accelerator will result in too much or too little gas flow to the engine. These are some symptoms of a bad F/R switch: When you notice the above symptoms the first thing to try is to clean the joints thoroughly to make sure the connections are intact. Greatest, EZGO Golf Cart High-Output F&R Switch (Fits 1994-Up), EZGO Golf Cart Forward and Reverse Switch Assembly Fits 1994 and Up Non DCS, Club Car Golf Cart 3-Terminal Micro Switch (Fits 1980-Up), EZGO PDS Forward and Reverse Rocker Switch (Fits 2000-Up), EZGO Marathon Golf Cart Forward/Reverse Switch (Fits 1986-1993), Club Car DS/Precedent Forward/Reverse Golf Cart Handle (Fits 1985-Up), Forward/Reverse Switch Assembly 48V for EZGO TXT Golf Cart - Fits 2014 and up, EZGO Forward and Reverse Switch Assembly Fits Select Golf Cart Models, EZGO Marathon 2 Cycle Golf Cart Forward and Reverse Switch Fits 1986 to 1993, Club Car DS Forward/Reverse Shifter Base Gas 2004-Up, EZGO Marathon Golf Cart Forward and Reverse Switch Assembly Fits 1989 to 1994.5. Take it apart for inspection -lube. Sometimes the heat can be due to internal resistance in the cables. $43.00. THANKS! $55.10. When your EZGO gas cart won't go forward or reverse, there are several different problems that may occur. Switch appears undamaged. Description. Hence, its crucial to provide your Ezgo golf cart with the proper maintenance it deserves. Buy EZGO Forward and Reverse Switches from Performance Plus Carts the Golf Cart Experts here for you! AC INDUCTION MOTOR/ CONTROLLER. 156K views 9 years ago This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. 21 Best Golf Cart Troubleshooting And Maintenance Checklist Tips (All Hence, you should now properly clean the rusted region underneath the brake motor. Hence, lets look into each of the possible causes in detail. Here are a few other things that you can do to test your EZGO forward reverse switch: If you are a golf enthusiast and own a cart, then you are likely going to experience wear and tear issues that can affect your F/R switch. This is for your reverse buzzer. While gasoline and oil make the engine work and run, a battery is necessary for the initial startup, and voltage is needed to make it run. There will be a small arm with a spring on it's pivot. This is one of the most common problems. I have an older model electric EZ Go that has a forward/reverse selector switch that is very difficult to turn. Then as you move the shifter between fwd & rvs it will lock it into neutral. F & R switches - Carts Unlimited You just had to put it at 12 o'clock and it worked. 2000 Club Car Ds 48 Volt Wiring DiagramYour Source for Club Car Golf Cart Parts | Largest Selection Available Anywhere Categories. Club Car DS Heavy Duty Forward/Reverse Switch (48V Electric 1996+) 100% Service Guarantee. If you are looking to convert a DCS device to a PDS switch, then yes it can be done with the right wiring and parts. Check out our Marathon inventory! I think I have some. If the switch is stuck or malfunctioning, youll need to replace it to continue. There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. EZGO Forward and Reverse Switch | How to Install Golf Cart F and R You Why are golf carts useful? Standard golf cart battery cables come in 6-gauge thickness. Kevin's Golf Carts assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Lets go through walk you through some troubleshooting steps you can perform on your cart: A F/R switch on a EZGO golf cart is likely to get hot due to of loose or broken contacts. Seek professional help if you are unsure of doing it on your own. The cart will beep to confirm you are in diagnostics mode. Battery cables can go bad from age, corrosion, fraying and other reasons. The wheels are locked and the maintenance tow switch doesn't seem to work. Brief content visible, double tap to read full content. Took 2 + hours to remove the switch. Ships in 21-30 Days. Ensure that all the connections are tight and corrosion free. But most likey the contacts on the cam need some dieletric grease. Remove a cable - break the battery circuit. Now, how to troubleshoot the Ezgo forward reverse switch? Remove the cover of your old or damaged F/R switch. Since the number of manual controls given on golf carts is pretty limited compared to travel vehicles, the reverse forward switch is considered essential. Might have to compress it by the pedal itself, but should be able to do it by hand. If you're lubricating a moving electrical contact it's best to use silicone di-electric grease. Product Details. Most of the time golf carts won't work in forward or reverse due to the shift cable being broken, electrical issues, ignition switch issues, or a too low idle speed. Fixing this problem is as easy as jumping your battery. If you are uncomfortable with replicating the actions used in this video, seek the service of a qualified professional. Saw no burned or melt areas. After the markings are done, you can go ahead and remove the cables using the appropriate tools. 1 forward micro switch and 1 or 2 reverse micro switches for reverse beeper and/or reduce speed activation with Alltrax controllers and our conversion kits. $169.95. Anti-seize on the shaft is fine there's no electronic connection there. Can You Mix Old and New Golf Cart Batteries? Give Us A Call (800) 539-3830 Free Shipping On Orders Over $99! Begin by disconnecting the wires of the switch and connecting them to the terminals of an ohmmeter. Our family in a golf cart community with many courses just a short walk away and have been golfing, modifying golf carts, and playing with golf simulators for most of our life. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. The air filter is designed to catch dust and dirt particles and keep them from infiltrating the engine which can cause serious problems. The best way to check your ignition switch is to take an electrical tester and determine whether or not there is power flowing from the switch to the starter itself. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_3',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); The kill switch and its accompanying wiring are designed to direct electricity through the golf cart and shut the engine off when it is grounded out. A faulty solenoid eventually fails to transfer current from the battery to all other parts of your golf. The forward/reverse/service switches ok. It also analyzed reviews to verify trustworthiness. If nothing is appearing, then press on the accelerator. Re: Forward / Reverse lever very hard to turn. When you want to speed up, the accelerator directs more gas toward the engine and produces more speed. DC-4 is a Dow Corning compound number that used to be spec'd in aerospace (maybe still is). Cleaned battery post & ground to frame. Shop products from small business brands sold in Amazons store. Forward and Reverse Assembly for EZGO Marathon - Electric (1989-94) $225.95. There are a number of reasons why the Ezgo forward and reverse switches are indicating these issues. Thanks again, willie PS: Is there certain way to hook up the new solenoid. $38.57. Product information Technical Details Additional Information Feedback Would you like to tell us about a lower price? Follow the steps to reset your OBC: Turn your key switch off. I have a 2001 EZ-GO. Symptoms of a Bad Solenoid on a Golf Cart | Golf Cart Resource When the residue builds up inside the muffler, theres a chance that it can become clogged, resulting in engine problems. You should have one or two of them that help your engine to start up and then operate normally. Moving that handle from FWD to REV or REV to FWD is a chore on the forward and reverse switch and is very difficult to move! Gas Golf Cart Won't Work in Forward or Reverse? Here's the Fix Keep the washers, nuts, and screws safely as you will be needing them for installation soon. CURTIS 1234, 1236 OR 1238. The forward / reverse lever is very stiff. You'll also want to look at your forward and reverse switch, which is also prone to wearing out after long-term use. Im Eric, master of the carts! If not, fix the wear on any of the wirings. Glen Batchelor Active Member Jun 13, 2018 #13 Convert your old style Forward Neutral Reverse lever to a modern style rocker switch. They may have corroded inside. Used on 1996-2002 E-Z-GO Electric TXT & Medallist Vehicles with DCS controller, Responsible for forward & reverse directions of vehicle, Can also be used on TXT & Medallist Vehicles with the Precision Drive System (PDS) Controller, Reviewed in the United States on May 10, 2021, Reviewed in the United States on July 11, 2017. Disconnect the black (negative) battery cable, uncover the speed controller then reconnect the negative cable. EZGO Golf Cart - Forward & Reverse Switches & Assembly Parts 2000 Club Car Ds 48 Volt Wiring DiagramYour Source for Club Car Golf In case your top cover does not fit correctly, bend the wires to fit them in. Now take the new F/R switch and follow all the above steps backward carefully making sure the wires and cables are connected to the right points. There are different scenarios for the Ezgo forward and reverse switch problem. T. he factors mentioned below affect the reverse forward switch in many ways. Next, you will see 4 thick cables and screws. Just like an electric golf cart, there is a myriad of things that can go wrong with gas-powered golf carts. And we all know that once clients get injured, they will likely never visit that golf course again. MSRP: $225.95 $112.95. Amazon.com: Ezgo Forward Reverse Switch In this article, were going to look at some of the most common of those issues and how to fix them. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! I jumped the 2 post on the new solenoid & the starter turned as starting. High Performance battery cables come in 4-gauge and 2-gauge thickness. The best solution is this case would be to have the cables replaced. 1. My name is Ernie Lo and I'm an avid golf fan! In the Air Force we called it DC-4. If the clog is bad enough, you may have to disconnect the entire piping system to clean it thoroughly enough. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. This is a problem that mostly shows up after extensive use when the switch shows a significant amount of wear and tear. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. These broken contacts increase the resistance and heat build-up causing the FNR switch to heat up. 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