XL 1/2" - 58 ft. lbs. But what about the torque capacity of the engine of different Harley models. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Shop Manual And depending on how much you rub off, it will let the clutch open up. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Rocker arms are 18-22ft. Search the site There are to many variables on torque specifications between brands, makes, models, and even years of bikes. 88 cu. Read More. The nut only moved about 10 degrees past the . The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Ratman said: . Now rub the backside of the lever where it is hitting the handle grip. 0000015868 00000 n 0. 30-40 foot pounds endobj The Fora platform includes forum software by XenForo. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. A 5/16-inch bolt should be tightened to 12 foot-pounds. Rear Shock Absorber With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. MANUFACTURING TOLERANCES. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Transmission sprocket nut: 80-90. 5. 45-55 foot pounds __transmission sprocket nut at 60.. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Thats the point where you need to the adjustment. 18-22 foot pounds 0000008030 00000 n 25-40 foot pounds. People want quik and easy not right. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Posted on Sep 24, 2009 Now put max. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Jul 25, 2013. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. Could someone tell me which is correct? 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. pounds, rocker cover 135-155 inch pounds. Tappet Guide bolts vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Carburetor Troubleshooting This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. You can refer to the answers below. Yes, it uses a ramping system to apply more pressure to the clutch disc. They will ensure that full servicing free of cost. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Performance Parts, Don't let the Harley heat 25-40 foot pounds Your email address will not be published. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News 0000001116 00000 n TC95 128HP Stage 3 To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. 6. The consent submitted will only be used for data processing originating from this website. Clutch hub nut to 70-80 ft./lbs. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Derby is 84-108 inch (7-9 ft.) lbs. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. 7/16" - 54 ft. lbs. Modification, Torque ft. lbs. Required fields are marked *. Transmission Sprocket locking screw ). Charging system. Fill the primary with oil. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. DIESEL-FUMES. Been working out of an old (1985-1990) Harley manual. These are two questions which should not be asked. Drag Strip Gallery The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. lordharold Active Member. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). So, insert your screwdriver or Allen key and follow the given instruction. Harley-Davidson Bronx Specs. There is a thread going now about manuals. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Shop Manual Appendix bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Now, you need to bring your service manual and follow the instruction. Specification Tables, HD Twin Cam Engine Builds Hello all.. me again.. well im putting my clutch and compensator back together. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Diesel, here's what my manual says now. 1/4 inch bolts 0000009501 00000 n 5/16 inch bolts >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. What issue? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Does that sound right? 140 ft-lbs. . Rear Axle nut Apr 27, 2016. The torque specs are the same as with any Evolution engine. He said the torque value listed in his service manual was different for his 2008 Road King. So, the torque specification of Harley will vary extensively. But I have a question about the torque vaules. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! 28-32 foot pounds 35-40 foot pounds General. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. According to the companys instructions, Harley Davidson will inform the owners about it. For doing that, you need to secure the adjuster by using a wrench. EVO 110-120 foot pounds lbs. Keep in mind this is the one for the 2007 modeles . Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Yet, it covers a massive space. Front Brake Caliper mounting screws 0000001472 00000 n 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. as instructed in your factory manual. 70 foot pounds Next, put the spring, cover, and screws back just like they were. After that, tighten the lever or turn it inward for the opposite effect. Refer to applicable Service Manual. Profession Tuning on a Shade Tree Budget, Engine Performance Continue with Recommended Cookies. Including all these torque specs for Harley in a single article is nearly impossible. 25-30 foot pounds (.1P But I didn't car for that. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. 0000008092 00000 n 35-45 foot pounds 1979 - Late 1984 Torque Specs. See Figure 1. 2020. Inspection of major fasteners is an important part of service. Harley-Davidson CVO Limited Specs. Rocker arm, rocker cover, derby cover, ect. Triple Tree Pinch Bolts Rammer Performance Air Cleaners 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). Fastener Size - Torque ft. lbs. Crankcase bolts <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. Any help would be appreciated. Therefore, tighten the jam nut . Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Front Fender mounting bracket bolts lbs. in. It does. And, compensating nut torque@ 90-100 lbs. engines, HD 2007/08 Improve Throttle Response If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. To cylinder heads To frame Shovel Reduce Engine Ping, High Heat on 2007/08 HD You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. [PDF] INSTRUCTIONS - Harley-Davidson If I was to give a torque setting I would say 70 in./lb. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. 22.71 litres (6.00 US gallons) Oil capacity. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Hello all.. me again.. well im putting my clutch and compensator back together. Therere other torque values for different screws and nuts too. Evolution 80 See Figure 58. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Torque specs seem off. So, after the proper release, your problem is solved. The torque specs are the same as with any Evolution engine. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Thus, the motorcycle gets its top speed for which it is known. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Need to fix your Harley Davidson Touring bike? or 10-12 Nm. 0000013394 00000 n Primary chaincase to engine bolts: 16-18. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. Over time, the clutch of your bike wears down, which results in adjustments. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. Not adjustable. Blake Bleeder Nipples Brake Line Banjo Fittings This torque value is required to tighten the cylinder screw. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Upper Engine mounting bracket: EVO 74 HP Stage 2 27-32 foot pounds We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Instead, we suggest you look for the Harley Torque specs PDF for your specific model. vs Twin Cam: What Makes the Difference? Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? That did say maxium of 50 degree. EVO 82 HP Stage 3 Proceed as follows: a. TC96 2007 Stage 1/2 Sometimes you can even shift up into second and then down into the first. Step 2 I guess I should mention it is a 93 Fatboy. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . Clean the drain plug and install the new O-ring. TC95 100HP Street Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Therefore, you need to eliminate them all first and keep them aside. 0000003541 00000 n A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Twin Cam 88/95 Now release the clutch plates that caused the dragging. 60-65 foot pounds Harley-Davidson CVO Street Glide Specs. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Primary cover bolts: 14-21 ft lbs. You, Read More Who Manufactures Harley Davidson Spark Plugs? 90-120 inch pounds The bike features an agile and lightweight frame with an adjustable suspension, upside down . Modifying the CV carb 3/8" - 33 ft. lbs. When they bottom out give them a little tweak and you are good to go. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. TC Rear Brake Caliper mounting screws With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. This page was generated at 06:17 PM. Otherwise apply general torque specs according to bolt size. %PDF-1.5 The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). Thanks guys.. will be stopping bye the dealer today to get some other stuff. $20 Bike Lift Now you should slacken the larger lock nut by unfastening it with your fingers. Rear Brake Disc screws Its time I addressed the issue of tools & torque specifications. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. 0000030849 00000 n Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! 0000003095 00000 n So, you can install and maintain the hardware of your motorbike perfectly. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . 7-9 foot pounds This demonstrates a serious lack of understanding basic tool use and assessment ability. There is an issue if they cannot determine the size of the socket or wrench they will need. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. You have to understand there are different levels of mechanical aptitude. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. Plug Wires 2 0 obj Install a Big Twin cam Twin Cam That they had a problem with the compensator loosing up due to the nut bottoming out. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Two lines in nut on Compensator and one line in clutch hub nut. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. An In-Depth Discussion on Harley Davidson Paint Codes. Which my wrench clicked at about 120. . Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. 0000004308 00000 n Cougar. 9/16" - 114 Buy Books and Manuals Then turn the bolts of your derby cover with your hand and carefully tighten them down. Pictures. 140 ft-lbs. Camshaft Specifications -EFI basics explained You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. @3XL`=8$(d ;1"+0aO o/(aqS,5M EVO 64 HP Stage 1 the torque specs for the pressure plate to flywheel are 14ftlbs. Then you have the tools for repeating the same task later and for any other work you want to perform. You should be using a service manual to obtain the correct values for the motorcycle you are working on. 13. Harley-Davidson Deluxe Specs. 25-40 foot pounds, Fastener Size - Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. find most of the information you want on one page. Harley-Davidson 1200 Custom Specs. The measurement remains the same for all the Sportster XL from 2004 to 2006. 0000004810 00000 n Within 7000 miles the nut came loose. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Use my videos as a visual reference before or as your working on your bike. <> Required fields are marked *. 12-18 foot pounds Use Loctite 271 on threads. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Fork Stem nut 144. Harley Davidson Softails require one quart of primary fluid. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# TC Performance Heads 100+HP, Pro Tuning on a Shade To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Now you can see there are lots of bolts used to secure the derby cover in the place. Id call your service department to double check your numbers. Ask us a Question. tourbox. Ignition timing. Oil Pump cover bolts So, back it out with a flathead screwdriver until it is lightly seated. 55-65 foot pounds I feel confident that it's there to stay. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Compensating Sprocket nut This article aimed to let you know about how to adjust Harley clutch cable. Evolution Unlimited It helps to use a funnel designed for a primary case. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. Address what you may be asking? Harley motorcycles are made using industry-leading components and parts. MPH at RPM EVO 95 HP Stage 3 maximum. Now your derby cover is free to remove from that place so, do that. The 2010 Service Manual has two different values for the banjo bolts. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K 0000032160 00000 n 0000005197 00000 n There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Clutch lever free play: 1/16". 5. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . 0000024100 00000 n Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. After that, you can use some non-petrol-based silicon lube on the friction plates. 9. Two lines in nut on Compensator and one line in clutch hub nut. Discussions. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. SPECIFICATIONS . Now your clutch lever is adjusted and ready. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. First, you need to pull up your vehicles clutch cable. 90-120 inch pounds Or did you lose the key to your Harley Davidson? Use Loctite 271 on threads. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. JavaScript is disabled. 0000013023 00000 n Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. 23-27 foot pounds Horsepower Gallery document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Front Brake Disc screws Cylinder Heads Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Making Drag Pipes Work, SHOP TALK Clutch hub nut (left handed threads) 60-80 foot pounds. They changed the Compensator system on the 103in between 2013 and 2014. 883 to 1200 Upgrade Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds.
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